Well abandonment: Pumping cement through XT valves

Dear members,

With well abandonment activity now an increasing  part of life, here's one for you to get your teeth into.

Not everyone has the luxury of re-entering SUBSEA wells where the initial Project team had considered the fact that some poor soul(s) would be called upon in later life to re-enter the wells, after cessation of production, and secure them in perpetuity.

Imagine this.  (And please don't ask "why").

One of the few options left available to you, before you can remove the (vertical) Xmas Tree (XT), is to secure the lower section of the well with a cement plug as one of the barriers required before you can confidently remove the tree and install the MODU x BOP..  You can access the production tubing, but the tree design (and please don't ask) does not allow anything other than circulation/pumping access to the annulus.

You are able to access the Production bore with pretty much anything that you wish, but concerns about the original design of the tree hub (stresses) has made it 'uncomfortable' for you to confidently deploy the full weight/stress of a conventional LRA/EDP all the way back to a MODU.

So you have been thinking about severing the tubing and 'spotting' a cement plug via a LWI riser system (i.e. no coiled tubing).

This means that you may little choice other than to bullhead cement down the system (down the tubing) and to circulate it into place into the annulus, deep down.

However, this means that the cement will pass trrough the XT.,

Do you see the concern?

So, the million-dollar questions are:

1. Have you faced this challenge?
2. Have you pumped (bullheaded) cement through the  XT valves?
3. Did this affect the XT valves?
4. If not, why not (what did you do to avoid it doing so?)
5. If it did affect them, please tell us about it and what would you do differently?
6. What technology exists to get that cement down there without these concerns?
7. If you've not come across this (just yet!) but have some great ideas how to beat this challenge, then let us know in this open forum, for the  benefit of our industry.

I hope that there are those of you out there that can rise to this challenge.

Best wishes

Dave

9 Answer(s)

---