Non Return Valves with MPD

Non Return valves in MPD operations are to be non ported and pressure tested before use.

The reason for this is that with applied annular pressure applied, drillstring connections cannot be made if the float valves are leaking.

During a recent HAZOP planning for a constant bottom hole pressure MPD operation, the operator highlighted that in the past they had experienced float valve failures even with two floats in the drillstring. This resulted in the question how many float valves do we need in the string.  

This raises some additional interesting questions

How many floats are run in the string when drilling with MPD using constant bottom hole pressure

Are float valves shipped from shore complete with test certificates and inspection reports

Are used floats be re-dressed on the rig, if they are, are the redressed floats pressure tested on the rig and to what pressure. Who tests and who is the witness on the test.

Are floats in the string changed every time there is a trip back to surface to make a bit change

If not how long are floats used in the string

Love to hear from service providers and operators of any failures and current practices.


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